Every once in a while, a new product comes around that changes the rules. It happened when we introduced handheld dry-wells. It happened when we introduced Micro-Baths. Now we’ve combined bath-level performance with dry-well functionality and legitimate reference thermometry to create Metrology Wells.
With groundbreaking new proprietary electronics from Fluke’s Hart Scientific Division (patents pending), Metrology Wells let you bring lab-quality performance into whatever field environment you might work in. New analog and digital control techniques provide stability as good as ±0.005 °C. And with dual-zone control, axial (or “vertical”) uniformity is as good as ±0.02 °C over a 60 mm (2.36 in) zone. (That’s 60 mm!) Such performance doesn’t exist anywhere else outside of fluid baths.
In short, there are six critical components of performance in an industrial heat source (which the European metrology community explains, for example, in the document EA-10/13): calibrated display accuracy, stability, axial (vertical) uniformity, radial (well-to-well) uniformity, impact from loading, and hysteresis. We added a seventh in the form of a legitimate reference thermometer input and created an entirely new product category: Metrology Wells.
(By the way, Metrology Wells are the only products on the market supported by published specifications addressing every performance category in the EA-10/13. Our specs aren’t just hopes or guidelines. They apply to every Metrology Well we sell.)
Display accuracy Dry-wells are typically calibrated by inserting a calibrated PRT into one of the wells and making adjustments to the calibrator’s internal control sensor based on the readings from the PRT. This has limited value because the unique characteristics of the reference PRT, which essentially become “calibrated into” the calibrator, are often quite different from the thermometers tested by the calibrator. This is complicated by the presence of significant thermal gradients in the block and inadequate sensor immersion into blocks that are simply too short.
Metrology Wells are different. Temperature gradients, loading effects, and hysteresis have been minimized to make the calibration of the display much more meaningful. We use only traceable, accredited PRTs to calibrate Metrology Wells and our proprietary electronics consistently demonstrate repeatable accuracy more than ten times better than our specs, which range from ±0.1 °C at the most commonly used temperatures to ±0.25 °C at 661 °C.
An application note is available to help better understand the uncertainties mentioned above. Click here (right click and “Save Target As...”), Understanding the uncertainties associated with the use of Metrology Wells to download the application note in Adobe Acrobat (.pdf) format.
Built-In Reference Thermometry! Fluke’s Hart Scientific Division has been making the world’s best thermometer readout devices for quite some time. Our Super-Thermometer, Black Stack, and Tweener thermometers are well-known everywhere. Now we’re making our proprietary Tweener measurement circuitry available directly in a heat source — our new Metrology Wells.
This optionally built-in input accepts 100-, 25-, and 10-ohm PRTs. It reads thermometer probes accurately from ±0.006 °C at 0 °C to ±0.027 °C at 661 °C, not including errors from the probe. It is compatible with every PRT sold by Hart and connects to Metrology Wells via a 5-pin DIN connector.
Two things dramatically differentiate the Tweener circuit from the measurement electronics built into many dry-wells. First, it accepts unique ITS-90 characterization coefficients from reference thermometers, which allow you to take full advantage of the accuracies of those thermometers. Second, it comes with a traceable, accredited calibration, providing you full confidence in the integrity of its measurements.
Nothing beats a Hart Metrology Well for industrial thermal performance. And nothing beats a Tweener measurement for built-in reference thermometry.
For even better accuracy, Metrology Wells may be ordered with built-in electronics for reading external PRTs with ITS-90 characterizations.
Stability Heat sources from Hart have long been known as the most stable heat sources in the world. It only gets better with Metrology Wells. Both low-temperature units (Models 9170 and 9171) are stable to ±0.005 °C over their full range. Even the 700 °C unit (Model 9173) achieves stability of ±0.03 °C. Better stability can only be found in fluid baths and primary fixed-point devices. The “off-the-shelf controllers” used by most dry-well manufacturers simply can’t provide this level of performance.
Axial uniformity The EA-10/13 document suggests that dry-wells should include a zone of maximum temperature homogeneity, which extends for 40 mm (1.54 in), usually at the bottom of a well. Metrology Wells, however, combine our unique electronics with dual-zone control and more well depth than is found in dry-wells to provide homogeneous zones over 60 mm (2.36 in). Vertical gradients in these zones range from ±0.02 °C at 0 °C to ±0.4 °C at 700 °C.
What’s more, Metrology Wells actually have these specifications published for each unit, and we stand by them.
Radial uniformity Radial uniformity is the difference in temperature between one well and another well. For poorly designed heat sources, or when large-diameter probes are used, these differences can be very large. For Metrology Wells, we define our specification as the largest temperature difference between the vertically homogeneous zones of any two wells that are each 6.4 mm (0.25 in) in diameter or smaller. The cold units (9170 and 9171) provide radial uniformity of ±0.01 °C and the hot units (9172 and 9173) range from ±0.01 °C to ±0.04 °C (at 700 °C).
Loading Loading is defined as the change in temperature sensed by a reference thermometer inserted into the bottom of a well after the rest of the wells are filled with thermometers, too.
For Metrology Wells, loading effects are minimized for the same reasons that axial gradients are minimized. We use deeper wells than found in dry-wells. And we utilize proprietary dual-zone controls. Loading effects are as minimal as ±0.005 °C in the cold units.
Hysteresis Thermal hysteresis exists far more in internal control sensors than in good-quality reference PRTs. It is evidenced by the difference in two external measurements of the same set-point temperature when that temperature is approached from two different directions (hotter or colder) and is usually largest at the midpoint of a heat source’s temperature range. It exists because control sensors are typically designed for ruggedness and do not have the “strain free” design characteristics of SPRTs, or even most PRTs. For Metrology Wells, hysteresis effects range from ±0.025 °C to ±0.07 °C.
Immersion depth Immersion depth matters. Not only does it help minimize axial gradient and loading effects, it helps address the unique immersion characteristics of each thermometer tested in the heat source. Those characteristics include the location and size of the actual sensor within the probe, the width and thermal mass of the probe, and the lead wires used to connect the sensor to the outside world. Metrology Wells feature well depths of 203 mm (8 in) in the Models 9171, 9172, and 9173. The Model 9170 is 160 mm (6.3 in) deep to facilitate temperature of –45 °C.
Other great features CRW_2026A large LCD display, numeric keypad, and on-screen menus make use of Metrology Wells simple and intuitive. The display shows the block temperature, built-in reference thermometer temperature, cutout temperature, stability criteria, and ramp rate. The user interface can be configured to display in English, French, or Chinese (French and Chinese to be implemented in 2006).
All four models come with an RS-232 serial interface and the Model 9930, Interface-it software. All are also compatible with Model 9938 MET/TEMP II software for completely automated calibrations of RTDs, thermocouples, and thermistors (Metrology Wells with built-in reference input options will be compatible with MET/TEMP II in early 2006).
Even without a PC, Metrology Wells have four different preprogrammed calibration tasks that allow up to eight temperature set points with “ramp and soak” times between each. There is an automated “switch test” protocol that zeros in on the “dead-band” for thermal switches. And a dedicated °C/°F button allows for easy switching of temperature units. 917x Inserts
Any of six standard inserts may be ordered with each unit, accommodating a variety of metric- and imperial-sized probe diameters. (See inset at right.) And Metrology Wells are small enough and light enough to go anywhere.
9170 The Model 9170 achieves the lowest temperatures of the series, reaching –45 °C in normal room conditions. The 9170 is stable to ±0.005 °C over its full temperature range (up to 140 °C) and has 160 mm (6.3 in) of immersion depth. With axial uniformity of ±0.02 °C and radial uniformity of ±0.01 °C, this model delivers exceptional uncertainty budgets and is perfect for a variety of pharmaceutical and other applications.